Fully Automatic Stable and Economic Palletizer

• Type: Arrangement Palletizer
• Automatic Grade: Automatic
• Pallet Height: Max 2000mm
• Applicable Packs: Plastic Film Pack/Bag/Carton/Box/Crate
• Industry: Beverage/Chemical/Logistics
• Applicable Bottles: Glass Bottle/Pet Bottle/Cans
• Model NO.: HPMD-15B
• Pallet Weight(Max): 1600kg
• Customerizing: Yes
• Transport Package: Wooden Case Pack
• Specification: 1200*1000mm Pallet
• Trademark: Haopak
• Origin: China
• HS Code: 8428909090
• Production Capacity: 50 Sets/ Year

Product Description

Product Description

1.1 General requirements

Packaged products (box/bag/barrel/pack) are stacked onto the empty pallet in a certain order through a series of mechanical actions, which is convenient for handling and transportation of products in bulk. The on-site operating environment shall be improved; the productivity shall be increased; the customers' requirements for production processes and packages shall be satisfied.

1.2 Automation systems' requirements to customers

Customers provide the product specification, mode of (carton/box/bag/pack) arrangement, direction and position of inlet and outlet, pallet size and other special requirements.


2.0 Solutions

2.1 System layout






2.2 3D effect drawing


2.3 Main parameters

1. Stacking speed                                1.5 -2.5 layers / min 
2. Stacking height per pallet                 box height x layers / stack
3. Maximum load per layer                  200 Kg
4. Maximum load per pallet                 2000 Kg
5. Maximum stacking height                2000mm
6. Electric power                                 15.3Kw                         
7. Compressed air                               600L/min
8. Air supply pressure                          ≥0.6MPa
9. Pallet size                                       According to customers' requirements

    Electrical components

1. PLC                                               Siemens
2. Frequency converter                      Danfoss
3. Photoelectric sensor                        SICK
4. Servo motor                                    Panasonic
5. Pneumatic component                     FESTO
6. Low-voltage apparatus                     Schneider
7. Touch screen                                   Schneider/Siemens

2.4 Work flow

Firstly, place 10 empty pallets in the pallet dispenser by a forklift, and the pallet dispenser will transport one pallet on proper stacking position (there are three positions available); Products are transported from the packaging machine to the accelerating belt line which may enlarge the distance between two products through speed difference; the steering mechanism will change the direction of products according to their arrangement mode, and the arrangement mechanism will arrange the products in a certain order; the pushing mechanism will place the well-arranged products onto the pallets through a lifting platform. Repeat the actions until all products are stacked well. Whenever a stack of products is finished, the full pallet conveyor line will transport the products to the workstation of the forklift.

Accelerating belt line → Steering mechanism → Arrangement and buffer system
                                                  ↓
Box pushing mechanism
↓
Lifting platform
↓
Finish ← Roller conveyor ← Pallet supply system




2.5 Installation environment and safety
 

Description	Requirements
Installation environment
1) Ambient temperature	0~45°C (without air condition); 0~60°C (with control cabinet industrial air condition)
2) Ambient humidity	Generally less than or equal to 75%RH, without frosting
3) Vibration	No more than 0.5G
4) Other	Without strong radio interference
	No more than 95%RH, without frosting

We concern more on Safety

1) No operator is allowed to enter into the working range of machine. Operator and machine cannot work simultaneously within the joint operation area.

2) Guard fence shall be arranged around the working area of machine.

3) Operators who enter into the guard fence must have safety training. Safety switch of guard fence is treated as emergency stop.

4) All operable control devices of the system shall be installed outside the guard fence.

5) Necessary operating conditions must be checked before automatic start, re-start and manual operation of machine.

6) Other safety conditions must conform to relevant provisions of national laws.

7) Other safety conditions must follow the safety regulations made by users.