Full Automatic Small Scale Soda Drink Carbonated Beverage Sparkling Water Production Line

Product Description

Product Description

Products Description

Automatic PET Bottle Carbonated Soft Drink Filling Machine
This machine series are specially designed for carbonated beverage filling, combined with rinsing, filling and capping.
It is innovated and designed in the requirement of carbonated beverage techniques, on the bases of introducing, digesting and absorbing advanced technology abroad.
It is reasonable in structure, safe to operate and easy to maintain, which is an ideal choice for beverage producers.

Working Principle:
 Bottles in air conveyor are transported through starwheel to rinser of the 3-in-1 monoblock. The circumgyrating tray of rinser equips mouth-blocking grippers. The gripper clamps bottle mouth and turns 180°along the guide rail and makes bottle mouth down. In given area of the rinser, the given nozzle sprays disinfectant to sterilize inner wall of the bottle and outer wall of bottle, too. The cleaning bottle is guided out through starwheel and into filler. The bottle in filler is hold by bottle neck splint. Filling valves movesup and down through valve elevating organ under effect of cam. Filler adopts gravity filling way. Bottle moves up to open filling valve and starts filling. When material in bottle rises and blocks air returning hole, filling ends. After filling finishes, bottle mouth descends and leaves filling valve. The bottle enters capper through transition starwheel. The faucet of capper blocks bottle neck, keeping bottle upright and preventing rotation. Screw capping head keeps revolution and rotation, under cam effect, to achieve action of grasping cap, sleeving cap, screwing cap and pulling off cap, to finish the whole capping process. Finished bottle is transported through outfeed starwheel to outfeed conveyor and is sent out of the 3-in-1 through the conveyor.

Main Features:

Bottle infeed:

Air conveyor is connected directly with infeed starwheel.

Equip pneumatic bottle blocking device.

 

Rinser Part:

The rotary tray is welded with SUS304 stainless steel completely.

Adopt high-efficiency spray nozzle. Water is sprayed out according to set angle and can wash any position of bottle inner wall. Wash completely and it saves water.

Rinser drive is transported through gear by drive system in the machine base.

Filler Part:

Rotary tray is made of SUS304 stainless steel.

Adopt Isobaric filling.

Filling valve is made of SUS316L.

High-precision and high-speed filling valve with level precision ≤±2mm.

Adopt integer liquid tank and the tank's liquid level is controlled by float ball.

Filler drive is provided through transmission of gears by drive system in the machine base.

Capper Part:

Adopt magnetic constant contortion capping head. Capping effect is stable and reliable. Fraction defective≤0.2%.

Cap falling rail equips device preventing reverse-caps passing and taking reverse-caps. It equips one group of photoelectric switches. While there is no cap in the rail, the machine will stop running automatically, which avoid bottles without caps effectively.

High-efficiency centrifugal cap sorting way, little abrasion.

Conveyor System:
Bottle Conveyor system is a necessary part for the complete production line. A smooth and stable bottle conveying between each machine is also a key factor for the complete line running efficiency.
For Plastic bottle filling line and canning line, chains apply plastic engineering material; for glass bottle filling line, it will choose stainless steel 304 materials.
 

 

Product Parameters

Technological Parameters

Automatic PET Bottle Carbonated Soft Drink Filling Machine
Model	DXGF18-18-6	DXGF24-24-8	DXGF32-32-10	DXGF40-40-12	DXGF50-50-15	DXGF60-60-18
Filling Spped(500ml)	5000-6000BPH	8000-9000BPH	10000-12000BPH	14000-16000BPH	18000-20000BPH	22000-24000BPH
Number of Working Positions	18 Rinsing, 18 Filling, 6 Capping	24 Rinsing, 24 Filling, 8 Capping	32 Rinsing, 32 Filling, 10 Capping	40 Rinsing, 40 Filling, 12 Capping	50 Rinsing, 50 Filling, 15 Capping	60 Rinsing, 60 Filling, 18 Capping
Bottle Size	200-2500ml
Filling Valve Type	Isobaric Filling
Rinsing Water Consumption	1.2T	1.8T	2.2T	3.0T	3.6T	4.5T
Install Power	3.5kw	3.5kw	5.5kw	9.0kw	11kw	11kw
Machine Overall Size(mm)	2830*2200*2700mm	3130*2400*2750mm	3600*2700*2750mm	4300*2930*2750mm	5100*3825*2750mm	5300*3950*2750mm

Company Profile

Company Profile

About Hao Pak:
Hao Pak Machinery was established in 1998, one of the earliest manufacturer for beverage filling machines in China. Hao Pak Machinery is located in Zhangajigang City, Jiangsu Province, about 2 hours drive from Shanghai International Airports, workshop covering more than 10,000 square meters, total about 150 employees with a more than 30 professional technical engineers to design and develop advanced machines. Hao Pak co integrates design, develop, research, design, manufactuere, technology service and marketing to provide complete set machines for water, beverages, alcohol drinks and dairy drinks. Hao Pak Co is adhering the principle of " Quality First, Service Gurantee". Clients' needs are the top important goal, which guides a way for daily work.

Hao Pak Machinery has a sale network of customers for complete filling lines more than 500 lines, spreading more than 30 provinces in China, USA, UK, Japan, Korea, Middle East Area,South Aisa countries, and also African countries. Hao Pak Machinery has served machines or service to Pepsi, Coca-cola, Fiji Water, Danone, Abiba, FANNY, DONGPENG, GUANGMING,VITA MILK, Snow Beer, Panpan Group, C'eston, Bidrico and other famous brands in China and abroad.

Certifications

Certifications

FAQ

FAQ

Q: How about the spare parts?
A: We will send one year enough easy broken spare parts together with the machines,shipping together.During the warranty time,we will supply the spare parts with our cost including the delivery fees.

Q: How long time for installation?
A: According your machines order,we will send one or two engineers to your plant for installation, it will take about 10 days to 25 days.

Q: How to install my machines when it arrives? how much the cost?
A: We will send our engineers to your factory to install the machines and train your staff how to operate the machines. Customer pay air tickets go and back, accommodation and USD80/day/person.

Q: When can I get my machine after I paid?
A: Normally production time is around 30-60days, the exactly date depend on what kind of machine you order. The shipping time is based on your destination port.

Q: What's your guarantee or the warranty of the quality if we buy your machines?
A: We offer you high quality machines with 1 year guarantee and supply life-long technical support.

Q: Are you a trading company or a manufacturer?
A: We are an Original Equipment Manufacturer so that we can provide you high quality machines in raeasonable price, Welcome to visit us.