Product Description
1.1 General requirements
Packaged products (box/bag/barrel/pack) are stacked onto the empty pallet in a certain order through a series of mechanical actions, which is convenient for handling and transportation of products in bulk. The on-site operating environment shall be improved; the productivity shall be increased; the customers' requirements for production processes and packages shall be satisfied.
1.2 Automation systems' requirements to customers
Customers provide the product specification, mode of (carton/box/bag/pack) arrangement, direction and position of inlet and outlet, pallet size and other special requirements.
2.0 Solutions
2.1 System layout
2.2 3D effect drawing
2.3 Main parameters
- Stacking speed 1.5 -2.5 layers / min
- Stacking height per pallet box height x layers / stack
- Maximum load per layer 200 Kg
- Maximum load per pallet 2000 Kg
- Maximum stacking height 2000mm
- Electric power 15.3Kw
- Compressed air 600L/min
- Air supply pressure ≥0.6MPa
- Pallet size According to customers' requirements
2.4 Work flow
Firstly, place 10 empty pallets in the pallet dispenser by a forklift, and the pallet dispenser will transport one pallet on proper stacking position (there are three positions available); Products are transported from the packaging machine to the accelerating belt line which may enlarge the distance between two products through speed difference; the steering mechanism will change the direction of products according to their arrangement mode, and the arrangement mechanism will arrange the products in a certain order; the pushing mechanism will place the well-arranged products onto the pallets through a lifting platform. Repeat the actions until all products are stacked well. Whenever a stack of products is finished, the full pallet conveyor line will transport the products to the workstation of the forklift.
Accelerating belt line → Steering mechanism → Arrangement and buffer system
↓
Box pushing mechanism
↓
Lifting platform
↓
Finish ← Roller conveyor ← Pallet supply system
2.5 Installation environment and safety
| Description |
Requirements |
| Installation environment |
|
| 1) Ambient temperature |
0~45°C (without air condition); 0~60°C (with control cabinet industrial air condition) |
| 2) Ambient humidity |
Generally less than or equal to 75%RH, without frosting |
| 3) Vibration |
No more than 0.5G |
| 4) Other |
Without strong radio interference |
| |
No more than 95%RH, without frosting |
We concern more on Safety
1) No operator is allowed to enter into the working range of machine. Operator and machine cannot work simultaneously within the joint operation area.
2) Guard fence shall be arranged around the working area of machine.
3) Operators who enter into the guard fence must have safety training. Safety switch of guard fence is treated as emergency stop.
4) All operable control devices of the system shall be installed outside the guard fence.
5) Necessary operating conditions must be checked before automatic start, re-start and manual operation of machine.
6) Other safety conditions must conform to relevant provisions of national laws.
7) Other safety conditions must follow the safety regulations made by users.
Company Profile
About Hao Pak:
Hao Pak Machinery was established in 1998, one of the earliest manufacturer for beverage filling machines in China. Well Machinery is located in Zhangajigang City, Jiangsu Province, about 2 hours drive from Shanghai International Airports, workshop covering more than 10,000 square meters, total about 150 employees with a more than 30 professional technical engineers to design and develop advanced machines. Hao Pak co integrates design, develop, research, design, manufactuere, technology service and marketing to provide complete set machines for water, beverages, alcohol drinks and dairy drinks. Hao Pak Co is adhering the principle of " Quality First, Service Gurantee". Clients' needs are the top important goal, which guides a way for daily work.
Hao Pak Machinery has a sale network of customers for complete filling lines more than 500 lines, spreading more than 30 provinces in China, USA, UK, Japan, Korea, Middle East Area,South Aisa countries, and also African countries. Hao Pak Machinery has served machines or service to Pepsi, Coca-cola, Fiji Water, Danone, Abiba, FANNY, DONGPENG, GUANGMING,VITA MILK, Snow Beer, Panpan Group, C'eston, Bidrico and other famous brands in China and abroad.
Certifications
FAQ
Q: How about the spare parts?
A: We will send one year enough easy broken spare parts together with the machines,shipping together.During the warranty time,we will supply the spare parts with our cost including the delivery fees.
Q: How long time for installation?
A: According your machines order,we will send one or two engineers to your plant for installation, it will take about 10 days to 25 days.
Q: How to install my machines when it arrives? how much the cost?
A: We will send our engineers to your factory to install the machines and train your staff how to operate the machines. Customer pay air tickets go and back, accommodation and USD80/day/person.
Q: When can I get my machine after I paid?
A: Normally production time is around 30-60days, the exactly date depend on what kind of machine you order. The shipping time is based on your destination port.
Q: What's your guarantee or the warranty of the quality if we buy your machines?
A: We offer you high quality machines with 1 year guarantee and supply life-long technical support.
Q: Are you a trading company or a manufacturer?
A: We are an Original Equipment Manufacturer so that we can provide you high quality machines in raeasonable price, Welcome to visit us.
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